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FUNDICIONES DE ÓDENA, S.A. – FUNOSA

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  • ADDRESS Ctra. Nacional-II, Km. 555,2
    08711, Odena - Barcelona
  • TELEPHONE / FAX
    T +34 938047373
    F +34 938034450
  • CONTACT PERSON
    Mr. Arnau Sole
  • SOCIAL NETWORKS
  • 1961
    Established
  • 39.000 m2
    Total area
  • 28.000 m2
    Covered area

Exports

62%: Germany, France, Italy, Austria, Poland, Ireland, Italy, Holland, Czech Republic, Denmark, USA, Mexico.

Employees 262

Management: 7

Foundry: *|plantilla_fundicion|*

Ways: *|plantilla_vias|*

Technical Dept.: 35

Commercial: *|plantilla_comerciales|*

Mecanization: *|plantilla_mecanizacion|*

Admin. staff: 9

Production: 211

Sales: *|plantilla_ventas|*

Maintenance: *|plantilla_mantenimiento|*

Production per material (t/year)

IRON

  • Grey iron: 11.000

    Pearlitic grey iron: 2.000

    Ferritic grey iron: 9.000

  • Spheroidal graphite iron: 24.000

    Pearlitic spheroidal graphite iron: 17.000

    Ferritic spheroidal graphite iron: 7.000

Customer sectors

  • Automotive industry: 12%
  • Heavy vehicle: 12%
  • Construction: 24%
  • Lifts, forklifts, cranes, handling equipment: 9%
  • Wind power: 1%
  • Solar power: 1%
  • Railway industry: 8%
  • Hydraulic: 6%
  • Agricultural machinery: 24%
  • Engines and reducers: 3%

Typical parts

  • Brackets, gearboxes, pressure plates, pump housings, pulleys, etc.

Production facilities

MELTING

  • 1 Küttner Cupola 20 Tn/h
  • 2 Electrical furnaces 15 & 20 Tn
  • Desulphuring unit
  • Recarburing unit
  • 2 Maintenance furnaces of 70 Tns each
  • Maintenance furnaces on each moulding line

MOULDING FLASKS/FLASKLESS/PITS/PLATES (MM)

  • 1x DISAMATIC MK5X (Weight range: up to 20 net kg, Mould dimensions: 750x525 mm)
  • 1x DISAMATIC D3 Z555 (Weight range: up to 25 net Kg, Mould dimensions: 750x570 mm)
  • 1x HANSBERG (cope/drag) (Weight range: up to 120 net kg, Mould dimensions: 100x1000x300/250 mm)

OTHER SERVICES

  • Own:
  • Engineering: Solidworks (Step/IGES), Cosmos design, Novacast Flow&Solid, 3 3D printing machines
  • Coreshop: 4 cold box shooting machines, 1 core painting and drying equipment, 1 area for sand mixing and preparation
  • Automatic deburring: 2 KUKA robots for complete deburring of castings up to 120 kg and diameter of 1.000 mm, 2 KUKA robots for complete deburring of castings up to 20 kg, 3 MAUS CNC deburring machines (Series 300,600 and 1200) for castings up to 120 kg, 2 Lizuan stamping die deburring cells
  • Painting: Onsite installation of epoxy Polyester prime black coating, RAL 9004
  • Laboratory: Thermal analysis system Thermolan® for all melting processes, NDT Resonant Acoustic Method Works Resonance control, High Resolution Spectrometer (15 elements) (ARL), C-S Analyser (LECO), Metallurgical Microscope with digital camera (NIKON), Ultrasounds measurement equipment (both automatic & manual), Radio activity tester, Leica metallurgical visual analysis software, 3 Hardness Test Analysers, Tensile Strength Test Bench (HOYTOM), Sand testing equipments, Chemical Laboratory, Hydraulic press for destructive test (Manhole Covers)
  • Metrology: 3D optical dimensional scanner NUB3D SIDIO XR, Coordinate Measuring Machine Mitutoyo, Artificial vision machine COGNEX system
  • Patternshop: Equipment for tools maintenance, adjustments and prototype building
  • Subcontracted:
  • Machining (Turning, milling, etc), Coating (KTL, wet painting, powder coating, ZnNi), X-ray tests, MPI (magnetic particle inspection)

Quality control and testing equipment

Weight range

  • From 0.2 to 120 kgs.
  • Most competitive weight range from 2 kg to 100 kg

Moulding system

  • Sand machine (horizontal)
  • Sand machine (vertical)

Homologations/certifications

  • IATF 16949
  • ISO 14001
  • ISO 9001

Batch range (u/month)

  • From 250 until 250000
  • Most competitive series from 1.000 to 100.000 pcs/month