Exports
62%: Germany, France, Italy, Austria, Poland, Ireland, Italy, Holland, Czech Republic, Denmark, USA, Mexico.
Employees 262
Management: 7
Foundry: *|plantilla_fundicion|*
Ways: *|plantilla_vias|*
Technical Dept.: 35
Commercial: *|plantilla_comerciales|*
Mecanization: *|plantilla_mecanizacion|*
Admin. staff: 9
Production: 211
Sales: *|plantilla_ventas|*
Maintenance: *|plantilla_mantenimiento|*
Production per material (t/year)
IRON
- Grey iron: 11.000
Pearlitic grey iron: 2.000
Ferritic grey iron: 9.000
- Spheroidal graphite iron: 24.000
Pearlitic spheroidal graphite iron: 17.000
Ferritic spheroidal graphite iron: 7.000
Customer sectors
- Automotive industry: 12%
- Heavy vehicle: 12%
- Construction: 24%
- Lifts, forklifts, cranes, handling equipment: 9%
- Wind power: 1%
- Solar power: 1%
- Railway industry: 8%
- Hydraulic: 6%
- Agricultural machinery: 24%
- Engines and reducers: 3%
Typical parts
- Brackets, gearboxes, pressure plates, pump housings, pulleys, etc.
Production facilities
MELTING
- 1 Küttner Cupola 20 Tn/h
- 2 Electrical furnaces 15 & 20 Tn
- Desulphuring unit
- Recarburing unit
- 2 Maintenance furnaces of 70 Tns each
- Maintenance furnaces on each moulding line
MOULDING FLASKS/FLASKLESS/PITS/PLATES (MM)
- 1x DISAMATIC MK5X (Weight range: up to 20 net kg, Mould dimensions: 750x525 mm)
- 1x DISAMATIC D3 Z555 (Weight range: up to 25 net Kg, Mould dimensions: 750x570 mm)
- 1x HANSBERG (cope/drag) (Weight range: up to 120 net kg, Mould dimensions: 100x1000x300/250 mm)
OTHER SERVICES
- Own:
- Engineering: Solidworks (Step/IGES), Cosmos design, Novacast Flow&Solid, 3 3D printing machines
- Coreshop: 4 cold box shooting machines, 1 core painting and drying equipment, 1 area for sand mixing and preparation
- Automatic deburring: 2 KUKA robots for complete deburring of castings up to 120 kg and diameter of 1.000 mm, 2 KUKA robots for complete deburring of castings up to 20 kg, 3 MAUS CNC deburring machines (Series 300,600 and 1200) for castings up to 120 kg, 2 Lizuan stamping die deburring cells
- Painting: Onsite installation of epoxy Polyester prime black coating, RAL 9004
- Laboratory: Thermal analysis system Thermolan® for all melting processes, NDT Resonant Acoustic Method Works Resonance control, High Resolution Spectrometer (15 elements) (ARL), C-S Analyser (LECO), Metallurgical Microscope with digital camera (NIKON), Ultrasounds measurement equipment (both automatic & manual), Radio activity tester, Leica metallurgical visual analysis software, 3 Hardness Test Analysers, Tensile Strength Test Bench (HOYTOM), Sand testing equipments, Chemical Laboratory, Hydraulic press for destructive test (Manhole Covers)
- Metrology: 3D optical dimensional scanner NUB3D SIDIO XR, Coordinate Measuring Machine Mitutoyo, Artificial vision machine COGNEX system
- Patternshop: Equipment for tools maintenance, adjustments and prototype building
- Subcontracted:
- Machining (Turning, milling, etc), Coating (KTL, wet painting, powder coating, ZnNi), X-ray tests, MPI (magnetic particle inspection)
Quality control and testing equipment
Weight range
- From 0.2 to 120 kgs.
- Most competitive weight range from 2 kg to 100 kg
Moulding system
- Sand machine (horizontal)
- Sand machine (vertical)
Homologations/certifications
- IATF 16949
- ISO 14001
- ISO 9001
Batch range (u/month)
- From 250 until 250000
- Most competitive series from 1.000 to 100.000 pcs/month