logotipo-aml

ALU GAP – GRUPO ALUMINIOS DE PRECISIÓN, S.L.U.

  • ADDRESS C/Merindad de Cuesta Urria, 26
    9001, Burgos
  • TELEPHONE / FAX
    T +34 947297481
    F +34 947297484
  • CONTACT PERSON
    Mr. Eduardo Pérez
  • EMAIL
    e.perez@alu-gap.com
  • SOCIAL NETWORKS
  • 2008
    Established
  • 42.000 m2
    Total area
  • 12.000 m2
    Covered area

Exports

88%: Mexico, Germany, France, Switzerland, USA, Sweden, Portugal, Great Britain, Finland, Netherlands

Employees 170

Management: 5

Foundry: *|plantilla_fundicion|*

Ways: *|plantilla_vias|*

Technical Dept.: 22

Commercial: *|plantilla_comerciales|*

Mecanization: *|plantilla_mecanizacion|*

Admin. staff: 5

Production: 138

Sales: *|plantilla_ventas|*

Maintenance: *|plantilla_mantenimiento|*

Production per material (t/year)

ALUMINIUM

  • Aluminium Al-Si alloy: 2.200 - 4.500

Customer sectors

  • Defense industry: 8%
  • Automotive industry: 3%
  • Heavy vehicle: 14%
  • Construction: 4%
  • Wind power: 1%
  • Electric power: 31%
  • Railway industry: 3%
  • Medical industry: 6%
  • Chemical and pertrochemical industry: 1%
  • Machine tools: 2%
  • Public works machinery: 3%
  • Agricultural machinery: 6%
  • Engines and reducers: 7%
  • Valves, pumps, turbines and compressors: 11%

Typical parts

  • Gearboxes
  • Manifolds
  • Machine Frames
  • Electrical Switchgear (SF6) Housings
  • Covers
  • Oil Sumps
  • Building Elements
  • Engine Housings
  • Machine Parts
  • Pressure
  • X-ray
  • Leak Tested Components

Production facilities

MELTING:

  • Green Sand line; 2 Continuous furnaces of 2 t/hour and 3 t/hour each.
  • Automatic pouring by robot.
  • No-bake Sand line; 2 Continuous furnaces of 1 t/hour each.
  • Additionally 2 independent furnaces with a max. capacity of 800 Kg each.

MOULDING FLASKS/FLASKLESS/PITS/PLATES (MM)

  • Green sand automatic line box dimension; 1000x750x500.
  • No-bake sand automatic line box dimension: 1600x1200x1000.
  • No-bake sand manual line not limits on dimensions. Dimensions feasibility to be study under request.

OTHER SERVICES:

  • Own: Fully integrated casting process with: Workshop for the manufacture of models and male boxes, Machería and deburring area, Several treatment furnaces, Shot blasting with stainless.
  • Subcontracted: CNC machining, pressure-tightness testing, assembly painting.

Quality control and testing equipment

  • Fluoroscopy (X-Ray) Ø 1.000mm x 1.500mm max 200kg
  • Metallurgy composition by spectrography analysis, mechanical test hardness and strength (certified 3.1)
  • 3D measurement CN.

Weight range

  • From 1 to 500 kgs.
  • Most competitive weight range from: 12 to 150 kg

Moulding system

  • Chemical flasklees
  • Sand (hand moulding)
  • Sand machine (horizontal)

Homologations/certifications

  • American Bureau of Shipping
  • Bureau Veritas
  • Germanischer Lloyd
  • ISO 14001
  • ISO 9001
  • Lloyd's Register
  • Nipon Kaiji Kyokai
  • SVTI

Batch range (u/month)

  • From 10 until 20000
  • Most competitive series from: 100 to 10000 pieces / year