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METAL SMELTING, S.A.

  • ADDRESS Pol. Industrial Arriandi, 7, Sapu 1, Parcela 101
    48215, Iurreta - Bizkaia
  • TELEPHONE / FAX
    T +34 946810500
    F +34 946810666
  • CONTACT PERSON
    Mr. Iñigo Martínez, Mr. Javier Mingo
  • SOCIAL NETWORKS
  • 2012
    Established
  • 36.000 m2
    Total area
  • 17.500 m2
    Covered area

Exports

60%: Germany, France, Slovakia, Austria, Italy

Employees 225

Management: 5

Foundry: *|plantilla_fundicion|*

Ways: *|plantilla_vias|*

Technical Dept.: 18

Commercial: *|plantilla_comerciales|*

Mecanization: *|plantilla_mecanizacion|*

Admin. staff: 7

Production: 195

Sales: *|plantilla_ventas|*

Maintenance: *|plantilla_mantenimiento|*

Production per material (t/year)

IRON

  • Grey iron

    Pearlitic grey iron: 1800

    Ferritic grey iron: 600

  • Spheroidal graphite iron

    Pearlitic spheroidal graphite iron: 17600

    Ferritic spheroidal graphite iron: 9600

Customer sectors

  • Defense industry
  • Automotive industry
  • Heavy vehicle
  • Construction
  • Lifts, forklifts, cranes, handling equipment
  • Home appliances
  • Wind power
  • Solar power
  • Railway industry
  • Machine tools
  • Agricultural machinery
  • Engines and reducers
  • Valves, pumps, turbines and compressors
  • Hydraulic
  • Public works machinery

Typical parts

  • Baseplates and heads
  • Valve bodies and pumps
  • Engine mounts and supports
  • Differential cases
  • Brake discs
  • Shift forks
  • Casings and casing covers
  • Planet carriers
  • Valves
  • Axle supports

Production facilities

MELTING

  • Foundry 1: 2 ABB medium frequency electrical furnaces (4,5 ton/hour each one) Automatic furnace loading additive system
  • Foundry 2: 2 medium frequency induction furnaces – 8000kw
  • Foundry 3: 4 medium frequency induction furnaces – 1,650kw/5,300kw

MOULDING FLASKS/FLASKLESS/PITS/PLATES (MM)

  • Foundry 1: Automatic chemical molding installation. Maximum flaskless size: 2,000x1,800x1,200mm Maximum box size: 3,000x2,000mm
  • Foundry 2: Green-sand HWS molding line. Maximum box size: 1,000x770mm
  • Foundry 3: 2 Disamatic MK-5A/2013 MK-4. Maximum box size: 600x480mm

OTHER SERVICES

  • Own: Machining, shot blasting, internal core production
  • Subcontracted: Deburring, heat treatment, painting

Quality control and testing equipment

  • Spectometer, tensile test, metallurgical test and non destructive test.

Weight range

  • From 0.5 to 2500 kgs.
  • Most competitive weight range from 1,5 kg to 1000 kg

Moulding system

  • Chemical flasklees
  • Sand (hand moulding)
  • Sand machine (horizontal)
  • Sand machine (vertical)

Homologations/certifications

  • Directive 97/23
  • ISO 14001
  • ISO 9001
  • OSHAS 18001
  • IATF 16949

Batch range (u/month)

  • From 20 until 200000
  • Most competitive series from 100 to 20000 units/month