FUNDICIONES DE ÓDENA, S.A. – FUNOSA

FUNDICIONES DE ÓDENA, S.A. – FUNOSA

Ctra. Nacional-II, Km. 555,2
08711, Odena - Barcelona

+34 938047373

a.sole@funosa.com

www.funosa.com

Contact person:
Mr. Arnau Sole

Foreign languages:
Inglés, Francés, Alemán

Established: 1961

Total area: 39000

Covered area: 28000

Exports:
62%: Alemania, Francia, Italia, Austria, Polonia, República Checa, Irlanda, Holanda, Turquía, USA

Total employees: 266
- Management: 8
- Admin. staff: 9
- Production: 218
- Technical Dept.: 31

  • PRODUCTION PER MATERIAL (T/YEAR)
  • Iron
    Grey iron: 11.000
    Pearlitic grey iron: 2.000
    Ferritic grey iron: 9.000
    Spheroidal graphite iron: 24.000
    Pearlitic spheroidal graphite iron: 17.000
    Ferritic spheroidal graphite iron: 7.000
  • CUSTOMER SECTORS
  • Automotive industry: 12%
    Heavy vehicle: 12%
    Construction: 24%
    Lifts, forklifts, cranes, handling equipment: 9%
    Wind power: 1%
    Solar power: 1%
    Railway industry: 8%
    Hydraulic: 6%
    Agricultural machinery: 24%
    Engines and reducers: 3%
  • TYPICAL PARTS
  • Brackets, gearboxes, pressure plates, pump housings, pulleys, etc.
  • PRODUCTION FACILITIES
  • - MELTING
    •1 Küttner Cupola 20 Tn/h
    •2 Electrical furnaces 15 & 20 Tn
    •Desulphuring unit
    •Recarburing unit
    •2 Maintenance furnaces of 70Tns each
    •Maintenance furnaces on each moulding line

    - MOULDING
    Flasks/Flaskless/Pits/Plates (mm)
    •1x DISAMATIC MK5X
    Weight range: up to 20 net kg
    Mould dimensions: 750x525mm
    •1x HANSBERG (cope/drag)
    Weight range: up to 120 net kg.
    Mould dimensions: 1100x1000x300/250mm
    •1x BMD (cope/drag)
    Weight range: up to 60 net kg
    Mould dimensions: 800x650x250/250

    - OTHER SERVICES
    Own:
    Engineering:
    •Solidworks (Step/IGES)
    •Cosmos design
    •Novacast Flow&Solid
    •2 3D printing machines.
    Coreshop:
    •4 cold box shooting machines
    •1 core painting and drying equipment
    •1 area for sand mixing and preparation
    Automatic deburring:
    •2 KUKA robots for complete deburring of castings up to 120 kg and diameter of 1.000mm
    •2 KUKA robots for complete deburring of castings up to 20 kg.
    •3 MAUS CNC deburring machines (Series 300,600 and 1200) for castings up to 120 kg
    •2 Lizuan stamping die deburring cells
    Painting:
    •Onsite installation of epoxy Polyester prime black coating, RAL 9004
    Laboratory:
    •Thermal analysis system Thermolan® for all melting processes
    •NDT Resonant Acoustic Method Works Resonance control
    •High Resolution Spectrometer (15 elements) (ARL)
    •C-S Analyser (LECO).
    •Metallurgical Microscope with digital camera (NIKON).
    •Ultrasounds measurement equipment (both automatic & manual).
    •Radio activity tester.
    •Leica metallurgical visual analysis software.
    •3 Hardness Test Analysers.
    •Tensile Strength Test Bench (HOYTOM).
    •Sand testing equipments.
    •Chemical Laboratory.
    •Hydraulic press for destructive test (Manhole Covers).
    Metrology:
    •3D optical dimensional scanner NUB3D SIDIO XR
    •Coordinate Measuring Machine Mitutoyo
    •Artificial vision machine COGNEX system
    Patternshop:
    •Equipment for tools maintenance, adjustments and prototype building.
    Subcontracted:
    •Machining (Turning, milling, etc).
    •Coating (KTL, wet painting, powder coating, ZnNi)
    •X-ray tests
    •MPI (magnetic particle inspection).

  • HOMOLOGATIONS/CERTIFICATIONS
  • ISO 14001
    ISO 9001
    ISO 9002
    ISO TS 16949
  • WEIGHT RANGE (KG)
  • From 0,2 to 120

    Most competitive weight range from 4 kg to 100 kg

  • MOULDING SYSTEM
  • Sand machine (horizontal)
    Sand machine (vertical)
  • BATCH RANGE (U/MONTH)
  • From 250 to 250,000

    Most competitive series from 1.000 to 100.000 pcs/month